fix (auto-reply/queue): preserve queued items on drain retries

src/auto-reply/reply/queue.collect-routing.test.ts

@@ -365,4 +365,58 @@ describe("followup queue collect routing", () => {
     expect(calls[0]?.originatingThreadId).toBe("1706000000.000001");
     expect(calls[1]?.originatingThreadId).toBe("1706000000.000002");
   });
+
+  it("retries collect-mode batches without losing queued items", async () => {
+    const key = `test-collect-retry-${Date.now()}`;
+    const calls: FollowupRun[] = [];
+    let attempt = 0;
+    const runFollowup = async (run: FollowupRun) => {
+      attempt += 1;
+      if (attempt === 1) {
+        throw new Error("transient failure");
+      }
+      calls.push(run);
+    };
+    const settings: QueueSettings = {
+      mode: "collect",
+      debounceMs: 0,
+      cap: 50,
+      dropPolicy: "summarize",
+    };
+
+    enqueueFollowupRun(key, createRun({ prompt: "one" }), settings);
+    enqueueFollowupRun(key, createRun({ prompt: "two" }), settings);
+
+    scheduleFollowupDrain(key, runFollowup);
+    await expect.poll(() => calls.length).toBe(1);
+    expect(calls[0]?.prompt).toContain("Queued #1\none");
+    expect(calls[0]?.prompt).toContain("Queued #2\ntwo");
+  });
+
+  it("retries overflow summary delivery without losing dropped previews", async () => {
+    const key = `test-overflow-summary-retry-${Date.now()}`;
+    const calls: FollowupRun[] = [];
+    let attempt = 0;
+    const runFollowup = async (run: FollowupRun) => {
+      attempt += 1;
+      if (attempt === 1) {
+        throw new Error("transient failure");
+      }
+      calls.push(run);
+    };
+    const settings: QueueSettings = {
+      mode: "followup",
+      debounceMs: 0,
+      cap: 1,
+      dropPolicy: "summarize",
+    };
+
+    enqueueFollowupRun(key, createRun({ prompt: "first" }), settings);
+    enqueueFollowupRun(key, createRun({ prompt: "second" }), settings);
+
+    scheduleFollowupDrain(key, runFollowup);
+    await expect.poll(() => calls.length).toBe(1);
+    expect(calls[0]?.prompt).toContain("[Queue overflow] Dropped 1 message due to cap.");
+    expect(calls[0]?.prompt).toContain("- first");
+  });
 });

src/auto-reply/reply/queue/drain.ts

@@ -9,6 +9,26 @@ import {
 import { isRoutableChannel } from "../route-reply.js";
 import { FOLLOWUP_QUEUES } from "./state.js";
 
+function previewQueueSummaryPrompt(queue: {
+  dropPolicy: "summarize" | "old" | "new";
+  droppedCount: number;
+  summaryLines: string[];
+}): string | undefined {
+  return buildQueueSummaryPrompt({
+    state: {
+      dropPolicy: queue.dropPolicy,
+      droppedCount: queue.droppedCount,
+      summaryLines: [...queue.summaryLines],
+    },
+    noun: "message",
+  });
+}
+
+function clearQueueSummaryState(queue: { droppedCount: number; summaryLines: string[] }): void {
+  queue.droppedCount = 0;
+  queue.summaryLines = [];
+}
+
 export function scheduleFollowupDrain(
   key: string,
   runFollowup: (run: FollowupRun) => Promise<void>,
@@ -29,11 +49,12 @@ export function scheduleFollowupDrain(
           //
           // Debug: `pnpm test src/auto-reply/reply/queue.collect-routing.test.ts`
           if (forceIndividualCollect) {
-            const next = queue.items.shift();
+            const next = queue.items[0];
             if (!next) {
               break;
             }
             await runFollowup(next);
+            queue.items.shift();
             continue;
           }
 
@@ -58,16 +79,17 @@ export function scheduleFollowupDrain(
 
           if (isCrossChannel) {
             forceIndividualCollect = true;
-            const next = queue.items.shift();
+            const next = queue.items[0];
             if (!next) {
               break;
             }
             await runFollowup(next);
+            queue.items.shift();
             continue;
           }
 
-          const items = queue.items.splice(0, queue.items.length);
-          const summary = buildQueueSummaryPrompt({ state: queue, noun: "message" });
+          const items = queue.items.slice();
+          const summary = previewQueueSummaryPrompt(queue);
           const run = items.at(-1)?.run ?? queue.lastRun;
           if (!run) {
             break;
@@ -98,30 +120,42 @@ export function scheduleFollowupDrain(
             originatingAccountId,
             originatingThreadId,
           });
+          queue.items.splice(0, items.length);
+          if (summary) {
+            clearQueueSummaryState(queue);
+          }
           continue;
         }
 
-        const summaryPrompt = buildQueueSummaryPrompt({ state: queue, noun: "message" });
+        const summaryPrompt = previewQueueSummaryPrompt(queue);
         if (summaryPrompt) {
           const run = queue.lastRun;
           if (!run) {
             break;
           }
+          const next = queue.items[0];
+          if (!next) {
+            break;
+          }
           await runFollowup({
             prompt: summaryPrompt,
             run,
             enqueuedAt: Date.now(),
           });
+          queue.items.shift();
+          clearQueueSummaryState(queue);
           continue;
         }
 
-        const next = queue.items.shift();
+        const next = queue.items[0];
         if (!next) {
           break;
         }
         await runFollowup(next);
+        queue.items.shift();
       }
     } catch (err) {
+      queue.lastEnqueuedAt = Date.now();
       defaultRuntime.error?.(`followup queue drain failed for ${key}: ${String(err)}`);
     } finally {
       queue.draining = false;